How can I merge two faces to become rounded? (more details in description).

Hi all, I'm relatively new to onshape and am working on a project for a friend. It involves very precise measurements and tiny details and I have been trying to complete one of these key details but as of yet my efforts have borne no fruit. Essentially, I am trying to merge these two faces, creating a smooth, rounded, transition between them (I suppose in some ways like revolving it). The CAD file, as well as the product I'm trying to copy, is shown in the picture below. Any help would be appreciated - I know the phrasing is a bit unclear, can't think of any way to say it otherwise.

 https://cad.onshape.com/documents/c88b344060fac3f5718edd54/w/d145594edd898ca4f77ef2c9/e/94cbf1f9b7b1116193d5527b?renderMode=0&uiState=686ad47e44ca860aefe48106

r/Onshape - How can I merge two faces to become rounded? (more details in description). r/Onshape - How can I merge two faces to become rounded? (more details in description).
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Best Answer

  • MichaelPascoe
    MichaelPascoe Member Posts: 2,959 PRO
    edited July 2025 Answer ✓

    Based on your model, it looks like you figured it out. The method you chose is a good one: Using a sketch and Extrude: Up to face.


    RENDERCAD - Photorealistic product rendering.
    CADSharp - Professional CAD + software consulting.

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Answers

  • MichaelPascoe
    MichaelPascoe Member Posts: 2,959 PRO
    edited July 2025 Answer ✓

    Based on your model, it looks like you figured it out. The method you chose is a good one: Using a sketch and Extrude: Up to face.


    RENDERCAD - Photorealistic product rendering.
    CADSharp - Professional CAD + software consulting.

    ▚▞▚▞▚▞▚▞▚
  • finley_poole198
    finley_poole198 Member Posts: 5 EDU

    Yes, thanks! A kind person on Reddit gave me a hand.