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Convert a tube to sheet metal.
jurjen_vellinga
Member Posts: 10 ✭
Hello, I would like to be able to convert a square tube to sheet metal.
This way I can see how the tube is actually laser cut, and prevent unnecessary extra processing time.
Is there a way to do this in Onshape at this moment?
I've added example pictures of a part I generated using Solidworks.



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Best Answer
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@jurjen_vellinga
Here is a sample of the approach I would use, but there are many different ways of doing it.
https://cad.onshape.com/documents/62ba33f82d66fb22d88416ae/w/a10f9c09f877a2b016a23669/e/978c87141c5820d5283c438d
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Answers
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@jurjen_vellinga
You will have to create a small slit running the length of the tube to convert it.0 -
wayne_sauder said:@jurjen_vellinga
You will have to create a small slit running the length of the tube to convert it.
Tried this by creating a open tube as a sheet metal part.
What I need Left, Onshape right.
The way I cut these parts in SW
Cutting it these ways did not work.
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@jurjen_vellinga
Here is a sample of the approach I would use, but there are many different ways of doing it.
https://cad.onshape.com/documents/62ba33f82d66fb22d88416ae/w/a10f9c09f877a2b016a23669/e/978c87141c5820d5283c438d
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Managed to get Onshape to do what I want how I want it.I had to exclude a lot of faces making the process overly complicated. Because the part cant unfold (like tubes cant) I get a warning.
Left = Sketch(inner and outer region) + extrude/add + extrude/remove +sheetmetal/convert(exclude all upper, lower and inner faces + change direction)Middle=[SW part] Sketch(outer region) + Extrude/Thin Feature + Cut + Convert(collect bends)Right=Sketch(outer region) + Sheetmetal(change direction) + extrude/remove (result was failure not 45deg)
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wayne_sauder said:@jurjen_vellinga
Here is a sample of the approach I would use, but there are many different ways of doing it.
https://cad.onshape.com/documents/62ba33f82d66fb22d88416ae/w/a10f9c09f877a2b016a23669/e/978c87141c5820d5283c438d
Thanks this is by far the best method I have found.
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Here you can see other way to do that

Un saludo,
Eduardo Magdalena C2i Change 2 improve ☑ ¿Por qué no organizamos una reunión online?
Partner de PTC - Onshape Averigua a quién conocemos en común0 -
emagdalenaC2i said:Here you can see other way to do that
Nice method because it preserves the original length. The downfall is it produces the perpendicular extra bit of steel I would like to prevent having. SolidWorks produces that bit as well.
Making the "Extrude_remove" sketch like this prevents this behavior. But is there another way?Because of topological naming of surfaces this method is not usable for a highly configurable part because you would have to keep re-selecting surfaces in the sheet metal model.I've made an example configurable rectangular tube with the method posted by @Wayne_Saunder.0

