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how would i Boolean all the parts in this mess ?
troy_durand
Member Posts: 2 ✭
https://cad.onshape.com/documents/34c4147c5ef3ad09c798e210/w/9329e8b1abf246e561b971c5/e/ae1e383f31f41951601d3037?renderMode=0&uiState=65c7bc1bddb73847321dd519
"I have tried various settings in Boolean, but I am very inexperienced."
"I have tried various settings in Boolean, but I am very inexperienced."
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Answers
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The issue starts with extrude2 where you selected 'add'. Because you're asking to Boolean Add nonmanifold geometry. Probably the same problem in other features. When 2 corners meet with no overlap, that creates nonmanifold condition.

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Here is a great explanation of what non-manifold geometry is: How to fix non-manifold geometry issues on 3D models (sculpteo.com). I took a look at your model and it looks like there are quite a few of these being created. You could make make the meeting points have small flat rather than just a point to fix this.

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