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Is it possible to make a self-intersecting sweep?Who knows what tools can be used to do such work.

Answers

  • MDesign
    MDesign Posts: 1,461 PRO

    Do the sweep in sections that don't self intersect the section being created. and merge them together as you create them.

  • MichaelPascoe
    MichaelPascoe Posts: 2,943 PRO
    edited January 2025

    Since this is a flat-ish part, you could just use the Extrude thin. Then add some fillets or chamfers to handle the edges.


    RENDERCAD
    rendercad.ai - Photorealistic product rendering.

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  • You saw the number 4. It intersects everywhere.

  • MichaelPascoe
    MichaelPascoe Posts: 2,943 PRO
    edited January 2025

    This was quite a bit of a pain to get to work. Looks like extrude thin couldn't handle it. Neither could draft, or body draft, or sweep, or offsets, or move face, move boundary, ruled surface… Using a standard extrude, thicken, and fillet, seemed to do ok:
    https://cad.onshape.com/documents/c04a35e0c62a01b4b0cd3847/w/930f07bb98ff6b72d69bb6f5/e/6...

    Render studio also seems to have improved its intuitive-ness. Thanks Onshape team! 😎

    image.png image.png

    RENDERCAD
    rendercad.ai - Photorealistic product rendering.

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  • MDesign
    MDesign Posts: 1,461 PRO
    Animation.gif

    Thanks for the push @MichaelPascoe 😉

  • MichaelPascoe
    MichaelPascoe Posts: 2,943 PRO

    Nice! Which techniques did you use? @MDesign


    RENDERCAD
    rendercad.ai - Photorealistic product rendering.

    ▚▞▚▞▚▞▚▞▚
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  • MDesign
    MDesign Posts: 1,461 PRO

    my original suggestion. a series of unconnected sweeps that booleaned together after some tweaking of the ends and such with extrusions and a loft for the sharp corner at the bottom left.

  • eric_pesty
    eric_pesty Posts: 2,849 PRO

    The "pattern and sweep" FS should let you do a bunch of sweeps from the same profile in one go as separate parts then you can boolean together.
    This might a quicker way to get the end result.

  • I'm certainly amtor. But could you show in more detail how you did the sweep. Even when I create a new one it still gives an error.

    оншейп.png
  • MDesign
    MDesign Posts: 1,461 PRO
    image.png

    That particular corner I needed to stop the sweep short (to avoid self intersecting) and apply a loft add with a curve guide to complete that turn. Also I used a triangle as the sweep profile and added fillets at the end and only a couple fillets in the middle when necessary. like prior to this loft feature.

    Good to see you attempting to replicate.

  • I think I'm making fundamental mistakes. Because when the profile is too large, it throws an error when sweeping. The action with the loft that you showed only worked for me with a new project. Thanks for your time)
    
    ONSHAP2.png ONSHAP3.png
  • MDesign
    MDesign Posts: 1,461 PRO

    it’s not a fundamental mistake. Just a limitation of sweep that it can’t self intersect. if the radius becomes too small that any edge of the sweep has to travel backwards along the path to maintain its profile orientation… it will self intersect.

  • martin_kopplow
    martin_kopplow Posts: 1,598 PRO

    Self intersecting sweep is technically possible since at least year 2000, though possibly not in all modeling kernels. It is often explanined that the software then does not 'know' what is inside and what is outside. Well, that is a nice approach to help imagination, though self intersecting means it is inside twice, and that's still inside. Always.

  • In your sketch, I noticed that it is better to intersect the sketch lines at right angles. This helped a lot. Thank you.

    But you still need to work with the profile.

    ONSHAP2.png