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Question about a spiral fidget

tim_schubachtim_schubach Member Posts: 5

I've been playing with the idea of introducing a spiral fidget toy into my 3D printing curriculum, but thought I should probably figure out what kinds of things my students might want to model. I've had great success using hexagon and hourglass shapes, but I wanted to try something different. So, I traced a chess pawn and followed the same steps. But for some reason, the two pieces don't want to slide together all the way down. I insert the outer piece into the inner piece from the bottom and they go together just fine until that last 3/8". The assembly does not show any interference.

A link to my model is included here ( https://cad.onshape.com/documents/59096fe74b866ad2cdc5a2d5/w/3e1836307df9295626bd7edd/e/54188cf0a10ccd8be75b6830?renderMode=0&uiState=67fea5ccfde2130a24d8cfc2 ) - I'm hoping someone can tell me where I took a wrong turn.

Thanks,

Tim

Answers

  • MichaelPascoeMichaelPascoe Member Posts: 2,235 PRO
    edited April 16

    Stay in your one main part studio this way it's a multi part studio, then Transform copy the main revolved part. At the end of the tree, use Boolean subtract and subtract the main part from the copied part. Ensure you use an offset in the boolean settings so that the parts have a loose tolerance.

    Screenshot 2025-04-16 113318.png

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  • _anton_anton Member, Onshape Employees Posts: 432
    edited April 16

    +1 to Michael's technique. I made this fidget cone thingy that basically does that: https://cad.onshape.com/documents/631e99f6640ba9bc74ec80f1/v/d0eaafad835f2cc5a47fce08/e/44a17cf49805a6768f325fe1

    In my experience, a 0.4mm clearance is good for FDM-printed parts, though that may vary between printers. Even with that, you may still see badness if you haven't tuned your seam settings and part cooling and elephant's foot compensation and probably other parameters. I've vetted that fidget cone design pretty well, so you can try to print it and see if comes out okay on your machine.

    Separately, I recommend redrawing and greatly simplifying the source sketch. You could get away with a handful of arcs and line segments. That would also make it easier to think about the design.

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