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Face blend not completely seamless

s_b178s_b178 Member Posts: 4

Hello everyone,

I'm trying to do a face blend with a block to a cylinder but I keep getting this annoying bumps:

Comment Image

How do i change the face blend so that the block seamlessly connects to the cylinder?

There was an error displaying this embed.

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Best Answer

  • GregBrownGregBrown Member, Onshape Employees, csevp, pcbaevp Posts: 339
    edited August 18 Answer ✓

    Just based on what I can see in the image, this will take more than just a single face blend feature to achieve. It will need a bit of surface modeling, but not much.
    See example here:
    https://cad.onshape.com/documents/cc00aeaccfa37cd98094b575/w/5cc1d965e9f1477b471e4a83/e/7f64f8520e5081d654943d73
    I've exaggerated the "bump" you mentioned, it is not something that the face blend is designed to conform to.

    image.png

    But I can use some of the edges created by the face blend! I copied them, mirrored them to the other side and created a single patch (using a Fill feature) that blends in perfectly. Do this again (deleting the face blend helper faces and you'll be done. There are a ton of other ways you could do this (e.g. create the curves directly, without the face blend helper feature), but basically creating a smooth surface patch from surrounding reference feature is the way. Just be careful not to introduce any ugly noise in the curves you use for subsequent surfaces…

Answers

  • GregBrownGregBrown Member, Onshape Employees, csevp, pcbaevp Posts: 339

    You might want to share a view/copy link to an example document - then people might be able to help

  • GregBrownGregBrown Member, Onshape Employees, csevp, pcbaevp Posts: 339
    edited August 18 Answer ✓

    Just based on what I can see in the image, this will take more than just a single face blend feature to achieve. It will need a bit of surface modeling, but not much.
    See example here:
    https://cad.onshape.com/documents/cc00aeaccfa37cd98094b575/w/5cc1d965e9f1477b471e4a83/e/7f64f8520e5081d654943d73
    I've exaggerated the "bump" you mentioned, it is not something that the face blend is designed to conform to.

    image.png

    But I can use some of the edges created by the face blend! I copied them, mirrored them to the other side and created a single patch (using a Fill feature) that blends in perfectly. Do this again (deleting the face blend helper faces and you'll be done. There are a ton of other ways you could do this (e.g. create the curves directly, without the face blend helper feature), but basically creating a smooth surface patch from surrounding reference feature is the way. Just be careful not to introduce any ugly noise in the curves you use for subsequent surfaces…

  • s_b178s_b178 Member Posts: 4

    Thank you, I managed to finish the design. Now I can use my loppers again!

    IMG_20250823_132834.jpg
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