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Sheet metal

gijs_boskersgijs_boskers Member Posts: 2

Im trying to creat a sheet metal mold for a concrete slab, the slab has rounded edges along the outside. I want to make a 4 piece mold that connect at 45 degree angles. What is a good method to draw the curved edges of the mold so that i can use the sheet metal tool to get the flattened dimensions? As you can see the way i made the rounded edges from an extrude and then trim the extending parts (with an extrude set to remove till next) didn't result in a clean corner. The resulting sheet metal flat view also didn't come out how i wanted it too.

Screenshot 2025-07-16 100135.png Screenshot 2025-07-16 095827.png Screenshot 2025-07-16 095927.png Screenshot 2025-07-16 095942.png
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Answers

  • dirk_van_der_vaartdirk_van_der_vaart Member Posts: 559 ✭✭✭

    May it is possible to design a piece like this but it will not be possible to create a piece in this way. even in progressive stamping it would be difficult.

    Think about a split somewhere

  • eric_pestyeric_pesty Member Posts: 2,251 PRO

    As @dirk_van_der_vaart said this might be hard to make but you can model it easily like this:

    image.png



    https://cad.onshape.com/documents/ec7c90893bd97bfc6d8b6152/w/6c8ee8bb48923930500e3857/e/f2a07a30ddeb98af3019356b?renderMode=0&tangentEdgeStyle=1&rightPanel=sheetMetalPanel&uiState=687826ed6535956d20de7125

  • glen_dewsburyglen_dewsbury Member Posts: 1,082 PRO

    Here is another thought with hinged sides to release an flanged corners to hold corners,

    https://cad.onshape.com/documents/bd0c04f9873f74f753ab653c/w/1dc3a80cb71fb6c97957fc18/e/aebbcd0ee2c0dc5a228c7731

    image.png
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