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Analysis "thins"

billy2billy2 Member, OS Professional, Mentor, Developers, User Group Leader Posts: 2,115 PRO
edited October 13 in Simulation

I just wanted to see an analysis with a sheetmetal part.

This is a Hoffman enclosure roughly 40cm x 40cm and 1.5mm thickness:

Screenshot 2025-10-13 at 11.10.08 AM.jpg

This didn't take long to solve. Below is the rear panel in resonance @ 170hz:

Screenshot 2025-10-13 at 11.11.02 AM.jpg

I think shell elements solve faster but it's harder to work in a mixed element environment dealing with tets with shells and having them connect properly to each other. I didn't have to declare anything as shell elements, it just did it The next test is to model a mixed thick/thin environment and watch how the strain is transferred between thick & thin parts. Not having to control 2 mesh types is huge.

Possibly analyze a piece of 80/20 with an "L" bracket bolted to it.

Comments

  • billy2billy2 Member, OS Professional, Mentor, Developers, User Group Leader Posts: 2,115 PRO

    Very simple test for "thins".

    So I magically bond steel to aluminum and then applied a 10N load to varying thins:

    Screenshot 2025-10-15 at 9.29.40 AM.jpg

    To start the test I used 6mm for the aluminum and 4mm for the steel which solved quickly:

    Screenshot 2025-10-15 at 9.37.28 AM.jpg

    Then, aluminum 2mm thick & steel 1mm thick:

    Screenshot 2025-10-15 at 9.29.03 AM.jpg

    The 2nd status, what ever this is, it never finishes. I'm guessing it's re-meshing based on the strain levels from the 1st status run. I stopped it after 13 minutes.

    Possibly just add a stop compute button. I can live with the 1st set of results since the majority of my analysis are differential analysis techniques. Basically I'm just asking is this design better than the last one?

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